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While
it's easy to assume from reading magazine headlines
and watching TV documentaries that all implosion projects
go exactly as planned, the truth is, they don't. Sooner
or later every blasting firm experiences an unanticipated
problem, and Protec's Earl Gardner was to be faced with
that fact while working in the remote Canadian outpost
of Cape Breton, Nova Scotia the following afternoon.
Gardner
knew he had drawn Protec's "short straw" right
from the outset. Not only was this the most geographically
remote blasting project of the five-event weekend, but
the demolition of a large blast furnace along with seven
furnace stoves at the Sydney Steel Works was his team's
second visit to the site, and he took stock in the lessons
learned during a five-smokestack blast that occurred
there several months earlier.
It
was during this previous trip that structural inspectors
discovered local residents harbored deep resentment
towards the steel mill and the perceived health problems
that accompanied its operation. It quickly became obvious
that no activity - including the destruction of some
of the offending structures - would be received well,
and that the pre-blast inspection of nearby homes would
meet with considerable resistance. As Gardner later
observed, "In my experience, working near contaminated
sites poses one of the most difficult types of public
relations challenges our team can face
right up
there alongside interacting with historical preservationists
before a deteriorating local landmark is imploded. In
many cases, these folks are pretty wound up long before
we arrive
I once had people throwing D-cell batteries
at me and my vehicle before I could even step out and
introduce myself."
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Nonetheless,
Gardner worked hard to present the project's positive
attributes to those living nearby, and he eventually
succeeded in documenting all structures adjacent
to the blast zone. |
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next responsibility was to coordinate multi-angle blast
photography to satisfy contract specifications for NADC-members
Advanced Explosive Demolition and Murray Demolition, one
of Canada's largest remediation contractors. This also
presented no insurmountable challenge for Gardner, a veteran
of over 90 blasting projects worldwide. |
| Things
didn't even go awry when blaster Eric Kelly first
initiated the explosives, as the towering blast
furnace slowly listed to the west and steadily gained
momentum until it impacted the ground with a "Smash!"
Seconds later, four of the stoves also toppled harmlessly
into receiving pits as planned. |
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However,
to the chagrin of project officials, the two remaining
stoves leaned slightly off-center and remained upright,
stubbornly refusing to budge any further. At first,
many on the site wondered; had Kelly somehow miscalculated
the strength of the steel or the design of the stoves?
Upon
inspecting the base of each structure in detail, Kelly
quickly discovered the cause of the failure. The thick
interior brick lining of each stove had apparently become
so deteriorated over many years of exposure to intense
heat and wear, it had completely collapsed upon initial
detonation. The tumbling bricks then quickly filled
the open wedge created at the base of each stove before
the outer steel shells were able to gain any vertical
momentum, preventing them from falling over. They were
literally stuck in a standing position.
As
Kelly later explained, "The interior lining just
disintegrated the moment I pushed the detonator, and
there was obviously no adhesion whatsoever remaining
between the brick and steel structures. That tells you
something about how dangerous a job this would have
been for laborers using hand tools and conventional
demolition equipment."
After
completing their thorough inspection of each upright
stove, both Eric Kelly and Murray Demolition President,
Shawn Murray, arrived at the same conclusion; the explosives
had been completely successful at their goal of severing
the bases and creating wedges in each structure, and
all that was needed now was a "push" from
a long-reach excavator.
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One
at a time, each stove was gently nudged over without
incident, until both were resting on their sides next
to the original felled structures. Later that evening,
Gardner spoke about the demolition team's efforts.
"Although it wasn't without its challenges, this
was an extremely successful project. Everyone and
everything - including the explosives - did their
job correctly. No damage was suffered by any adjacent
liabilities, no one was injured and all of the structures
are down exactly where they belong. At the end of
the day when all is said and done, who could ask for
anything more?"
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