Emergency Bridge Demolition

By Brent Blanchard

(Originally published in The Journal of Explosives Engineering USA and Demolition & Recycling International)

As most veterans of our industry are aware, explosive demolition by its very nature is often a challenging proposition. Even under the best circumstances, proper planning and care must be taken during a variety of processes to ensure a safe, successful result.

However, every now and then a project suddenly arises where safety, timing and cost factors combine to form a critical scenario that requires rapid execution in an environment far more challenging than the norm. On these occasions, the stresses, complications - and most notably dangers - increase exponentially, and conspire to test the mettle of even the most seasoned experts.

In an unusual convergence, this situation occurred three times over the past few weeks as several contractors endeavoured to complete emergency bridge-blasting projects around the world on very short notice. In each case, normal age, wear, and deterioration factors had nothing to do with the structure's instability. In fact there were virtually no common elements linking the projects. Yet each stands on its own as a noteworthy achievement and a credit to our industry.




Interstate 40 Bridge
Weber Falls, Oklahoma

People across the United States celebrating Memorial Day weekend 2002 were shocked and saddened to see news reports of a horrific accident near Webbers Falls, Oklahoma.

Two 280-foot barges, weighing a combined 800,000 pounds, had slammed into a four-lane bridge on Interstate-40. The impact caused a 500-foot section of the 2,000-foot-long structure to pancake, sending ten vehicles tumbling into the murky Arkansas River and resulting in fourteen fatalities.

As officials from the NTSB, FEMA, Coast Guard, Army Corps of Engineers, Oklahoma Dept. of Transportation (ODOT) and a phalanx of other agencies converged on the scene, they found a daunting sight: Fourteen of the span's 50 structural elements were either badly damaged or destroyed from the impact.

The western-most pair of its 26 spans were ripped from headwall anchors and landed on the ground below. To the east of this damage, a second pair of spans partially collapsed and tilted into the riverbed. A third also suffered damage, coming to rest on the barges, while a fourth pair was completely submerged at the bottom of the river. In addition, four 60-inch thick reinforced concrete pier columns were partially destroyed and two others pushed dangerously off-center.

Once all rescue, recovery and vehicle-salvage operations were complete, efforts were focused towards repairing the bridge, which carries 20,000 vehicles daily and is considered a critical transportation artery for the southern United States.

ODOT contracted Jensen Construction Company as prime demolition contractor, and Jensen Operations Manager Gene Spitza immediately asked explosive demolition specialists at Demtech, Inc. to report to the site as quickly as possible. Demtech mobilized equipment and personnel from their Missouri office and the company's headquarters in Dubois, Wyoming to the scene within 12 hours, and formulated a plan to safely demolish the four western-most spans and piers by the end of the day.

The team then worked from man-lifts and crane baskets throughout the morning and early afternoon, under the direction of Spitza and Demtech President Scott Gustafson, drilling 16 holes in the heavily-reinforced pier stems and pre-burning 16 cavities in the bridge's ¾-inch thick steel webs just below the flanges to prepare the site for explosives. Blaster Steve Rainwater then oversaw the loading of 24 pounds of Dyno AP emulsion in the pier columns and the attachment of 23 pounds of 600 to 4,000-grain RDX linear charges to the flanges and webs of all four spans.


True to their word and to the appreciation of Federal officials, Jensen and Demtech initiated an abbreviated countdown just before dusk, then pressed the button.

The blast successfully felled all six structures, and the following day Demtech demolished both stems at Pier #2 down to the top of the footing, 38 feet below the waterline. The entire blasting operation had taken less than 48 hours, and the final two eastern-most spans were removed conventionally shortly thereafter.

Work on a $15 million replacement section of Interstate-40 is currently proceeding on a similarly accelerated schedule, and the roadway is tentatively scheduled to reopen August 8, 2002.


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