Half-Way House

Controlled Demolition Group "Rocks the Casbah"
with tricky special-effects blast

By Brent Blanchard & Jane Wright

(Originally published in The Journal of Explosives Engineering USA, Explosives Engineering UK, Demolition & Recycling International and Demolition Magazine)


Question: When it comes to demolition projects, what could be more demanding than asking a blasting firm to fell a stubby, heavily-reinforced concrete structure in the heart of a third-world country?

Answer: Asking them to fell only half.

Such was the charge recently put forth to Controlled Demolition Group (CDG), Yorkshire, UK when they were called to Casablanca, Morocco to provide a stunning demolition effect for the upcoming Universal Pictures film Spy Game, starring Robert Redford and Brad Pitt.

Director Tony Scott (True Romance, Enemy of the State) and his team contacted the renowned demolition firm after seeing their work on television and receiving recommendations from explosives manufacturers. Controlled Demolition Group Managing Director Charles Moran explains: "They asked us to blow down the front of the building but leave the back half standing for maximum effect. I was shown a model of what they wanted us to achieve, and calculating the right balance was technically demanding to say the least."

Filming was originally intended to take place in Israel, but the production and demolition teams were forced to pull out of the region mid-way through preparatory work when conflicts flared between Palestinians and Israelis. CDG engineers then set their sights on a new location in Casablanca, Morocco where a 5-story apartment block located in an industrial complex was purchased direct from the ruler of Morocco and dressed to simulate downtown Beirut.

The close proximity of an oil refinery and local housing posed considerable concern to community officials, and several meetings using interpreters were required before permission was granted. To further allay the fears of local authorities, Controlled Demolition Group brought in one of the explosive industry's leading structural documentation firms, Protec Documentation Services Inc., Mt. Laurel, NJ, USA to inspect the condition of adjacent buildings and utilities prior to the event. Protec inspectors brought extensive special-effects related experience to the project, having previously worked on building-blast projects appearing in the films Enemy of the State, Roger & Me: The Return to Flint, CBQ Ascentia and Lethal Weapon-3.

The task of pre-weakening and preparing the structure was daunting, explains Moran: "The building's reinforced concrete floors and masonry walls were a half-meter thick, which required the drilling of many more holes than usual to ensure the front walls would fall away as planned. On top of that, special effects coordinator Trevor Wood wanted flames to shoot out of the front of the building moments before it came down, so we had to design a way to propel flames out past the explosives without disrupting the circuits and charges."

Controlled Demolition Group engineers then loaded the building using 15 kilograms of explosives, 331 non-electric detonating charges and 300 meters of 40-grain detonating cord.

On demolition day, a 130-meter exclusion zone was drawn up and a nearby refugee camp was evacuated for the afternoon while directors waited for the sun to hit the required height in the sky for continuity of filming. During the delay, and despite the fact that a stunt double was being used for the scene, Brad Pitt appeared on the set and requested guidance to a safe location to photograph the blast with his personal camera. CDG representatives granted access to a nearby rooftop and remained with Mr. Pitt to help insure his safety.

With 12 cameras whirring and the trademark scream of "ACTION!," the apartment building was detonated in a spectacular eruption of fiery debris. A few milliseconds later, the front half of the structure collapsed downward in a dusty heap exactly as planned, and loud cheers could be heard from blocks around when the "cut" signal was finally given.

A week later, Controlled Demolition Group brought down the remainder of the building by more traditional methods, using long-reach excavators. Shortly thereafter, Protec Project Manager Michael Golden issued a post-blast evaluation stating that none of the surrounding refinery or apartment structures were affected by the event.

Mr. Moran summed up the project by stating: "It was a fabulous experience. There were 200 to 300 people on the set at any given time, and everyone knew they were there because they were judged to be the best at what they do."

The $90 million film is scheduled for release in the United States in November 2001.

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